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Starvation and lack of air-conditioning compressor lubrication failure analysis

Time£º2014-01-28 10:00:45  Source£ºNetwork  Author£ºUnknown  Clicks£º11247
  

 1 . IntroductionbtCservice manual download site

 
The compressor is a complex high-speed operation of the machine , ensure that the compressor crankshaft, bearings , connecting rods , pistons and other moving parts well lubricated is an essential requirement to maintain the normal operation of the machine . To this end, compressor manufacturers require the use of specified oil grade and asked to check the oil level and color regularly . However , due to the cooling system design, construction and maintenance of negligence, lack of oil compressor oil coking deterioration, back diluted refrigerant erosion, caused by the use of low-grade lubricants, lubricating moving parts shortage situation is more common. Insufficient lubrication can cause the bearing surface wear or scratch can cause severe axle , live Fonseca in the cylinder and rod bending caused thereby breaking accident.
 
 
2 . Starvation
 
Starvation is very easy to distinguish one compressor failure , the lack of oil when the compressor crankcase oil with little or no oil .
 
The compressor is a special pump, a large number of refrigerant gas discharged while a small portion of entrained lubricant ( oil or an oil spill called Ben ) . Ben compressor oil can not be avoided , but Ben oil speeds vary. Semi-sealed piston compressor discharge approximately 2-3 % of the oil, and 0.5 % of the scroll compressor . For a displacement of 100m3/hr, crankcase oil storage capacity of 6 liters 6 cylinder compressor , 3% oil mean Ben about 0.3-0.8 liters / min Ben oil , or back to the oil -free compressor operation time is ten minutes .
 
Discharge of the compressor oil does not come back , the compressor will be short of oil . Compressor oil return in two ways, one is the oil separator oil return , the other is a return pipe back to the oil . Compressor oil separator installed in the exhaust pipe on the road, generally isolated from 50-95 % of Ben oil , oil return good results , fast , greatly reducing the amount of oil entering the system piping , thereby effectively extending back to the oil -free operation time . Pipeline particularly long cold storage refrigeration system , ice-making system and flooded low temperature freeze-drying equipment, ten minutes after boot back even without oil or very little oil back tens of minutes is not unusual , design there will be a bad compressor system downtime low oil pressure problem . This refrigeration system installation and efficient oil separator can greatly extend the operating time back to the oil -free compressor , the compressor stages to ride back to the oil crisis of no boot .